PROTOTYPE- PRODUCTION

Overview

Prokyor helps startups and enterprises transform ideas into manufacturable, market-ready products through a structured prototyping-to-production framework.
We bridge the critical gap between concept validation and full-scale manufacturing — ensuring design optimization, engineering validation, and production efficiency at every stage.

Our integrated setup allows you to prototype, test, refine, and scale under one roof — saving time, cost, and communication overhead.

From Idea to Scalable Production

Hardware development often fails during transition from prototype to manufacturing.
Prokyor eliminates that risk by combining DFM (Design for Manufacturability), engineering expertise, and production-grade tooling to ensure that your prototype is built to scale.

Our workflow covers:

Concept and Feasibility Review – Evaluate the design for manufacturability and cost-effectiveness.
Rapid Prototyping – Create functional prototypes using 3D printing, CNC machining, and soft tooling.
Pilot Production – Manufacture small batches for testing, investor demos, or regulatory submission.
Mass Production Transition – Refine the process for yield consistency, supply chain stability, and cost optimization.

Rapid Prototyping Capabilities

3D Printing

SLA, SLS, and FDM for concept and enclosure validation.

CNC Machining

Aluminum and plastic prototypes for precision fit and tolerance checks.

Soft Tooling

Low-cost silicone and aluminum molds for pilot injection runs.

Electronics Prototyping

PCB assembly, component soldering, and firmware integration.

Mechanical Integration

Enclosure assembly, testing, and form-fit evaluation.

Pilot Production and Validation

Once prototypes are validated, Prokyor executes pilot builds — a crucial stage to test product reliability, process repeatability, and component sourcing at limited scale.
Pilot production helps:

This ensures that when mass production begins, the process is mature, predictable, and cost-optimized.

Design for Manufacturability (DFM) Support

Our engineering team provides early DFM feedback to improve product design before tooling investment.
We analyze:

By making smart design adjustments upfront, we save clients weeks of rework and thousands in cost during production.

Why Choose Prokyor for Prototyping & Scaling

End-to-end ecosystem from design validation to production ramp-up
In-house electronics + mechanical + tooling integration
Flexible batch sizes for startups and enterprises
Short lead times for prototype and pilot builds
Deep experience across IoT, MedTech, consumer electronics, and telecom
Proven ability to scale products from concept to 10,000+ units

Frequently Asked Questions (Prototyping to Production)

What types of prototypes does Prokyor build?

We create functional, mechanical, and electronic prototypes for IoT, medical, and consumer products — ready for testing and investor demonstrations.

How fast can a prototype be delivered?

Depending on complexity, we typically deliver functional prototypes within 7 to 15 days after design approval.

Can you handle both mechanical and electronic integration?

Yes. We specialize in combining PCB assemblies with enclosures, ensuring complete, ready-to-test prototypes.

What is the purpose of pilot production?

Pilot production allows testing the manufacturing process, supply chain, and product consistency before mass production begins.

Do you support DFM during the design stage?

Absolutely. Our engineers perform Design for Manufacturability (DFM) and Design for Assembly (DFA) reviews to eliminate production issues early.

Can I use Prokyor just for prototyping?

Yes. Many clients begin with prototype-only projects, then continue into full-scale production once the design is validated.

How do you ensure smooth scaling from prototype to production?

We maintain process continuity — using the same tools, assembly lines, and documentation from pilot runs through mass production.

What industries benefit most from your prototyping services?

Our services are ideal for IoT, MedTech, telecom, and consumer electronics products that demand functional testing before scale-up.

Can Prokyor support regulatory validation samples?

Yes. We help prepare clinical, CE, and FDA submission prototypes with proper traceability and documentation.

How can I start a prototype project with Prokyor?

Share your design files (CAD, Gerber, or 3D model) with our engineering team. We’ll evaluate feasibility, timeline, and cost — and create a tailored prototyping plan.